For the past five years, the growth of online sales has significantly outpaced that of comparable-store sales for brick-and-mortar stores, a trend that is anticipated to continue. The difference is significant: According to the U.S. Census Bureau, in 2014, e-commerce grew at a rate of 14 percent versus only 2 percent for traditional retail outlets.1
This continuing growth is making it challenging for retailers to effectively manage their supply chains to profitably fulfill orders. Specifically, the increase in e-commerce transactions is forcing them to manage smaller, more frequent orders, thereby shifting the focus of retail distribution centers from pallet picking for store replenishment to single-item picking for orders shipped directly to a customer's home. This effect is compounded by the rising expectations of consumers who want their orders delivered quickly, which often requires retailers to do more work in less time. To help them meet these and other challenges associated with fulfilling e-commerce orders, retailers are adopting a variety of strategies and technologies.
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[Figure 1] Fulfillment methods used by leading retailersEnlarge this image
Store-based fulfillment
One way many retailers are beginning to address these challenges is by fulfilling a subset of orders through their stores. Deloitte recently surveyed over 60 leading retailers to determine which methods they are using to fill e-commerce orders. The results, outlined in the report Retail Omni-Channel Survey, 2015 and detailed in Figure 1, show that a significant number of retailers either already offer or plan to offer consumer-direct fulfillment methods through their stores, including "pickup in store" (94 percent), "ship to store for pickup" (91 percent), and "ship from store" (82 percent).
Retailers are realizing significant benefits from these store-based fulfillment techniques. For example, by leveraging inventory across the enterprise, they may be in a position to improve margins and revenue. This allows them, for instance, to fulfill online orders using inventory that would otherwise be marked down, and thus reduce the impact of an imperfect demand forecast. In the case of constrained inventory, sales associates in the store are able to "save the sale" by tapping into inventory in other stores and having product shipped directly to customers.
Another potential benefit of store-based fulfillment is the additional capacity that brick-and-mortar stores provide. Many retailers' distribution centers are operating at maximum capacity due to large volumes of e-commerce orders, especially during peak seasons. By leveraging their stores as storage and delivery locations, some retailers have been able to defer investing capital in building additional distribution centers.
Finally, because stores may be located closer to the customer than distribution centers, store fulfillment may allow faster order-to-delivery times. Deloitte's survey, for example, found that the average time to fulfill an e-commerce order from order placement to customer delivery through a store was three and a half days versus four days through a distribution center. Delivery speed is a critical factor in online purchasing decisions, and customers increasingly are willing to pay more for premium fulfillment services such as same-day delivery. The quicker delivery times that store-based fulfillment can offer enables retailers to compete based on time without having to pay for expedited shipping services.
Capacity growth and delivery alternatives
In many respects, the continued growth of e-commerce is likely to depend on goods consistently arriving on consumers' doorsteps on time and at the right price. That may partly explain why the two largest national parcel delivery companies still account for the majority of the volume of e-commerce deliveries: They have a reputation for reliability, and there is a concern among shippers that diversification of the carriers they use would negatively affect their negotiated volume discounts. In response, these two carriers are investing heavily in keeping up with demand. One of these companies alone spent over US $1 billion in 2014 to expand its ground capability, much of that intended to meet e-commerce demand.
At the same time, customers' expectations that shipping charges for e-commerce orders should be minimal to nonexistent have driven many top retailers to offer some variation on "free shipping." But increases in shipping costs due to growing parcel volumes coupled with the largest parcel carriers' new dimensional weight freight-pricing formulas are causing these companies to explore alternative delivery options. In particular, many retailers are looking at using regional players for certain deliveries rather than simply defaulting to the traditional big carriers. Package consolidators, which utilize their own network and then hand off packages to the U.S. Postal Service for last-mile deliveries, are also filling the gap. The national parcel carriers' reliability advantage is also shrinking as tracking software becomes more pervasive and packages are scanned more times as they go through the shipping process.
Finally, some retailers are beginning to shift from a common carrier model to a hybrid model that includes a private fleet component. In a highly publicized move, one large online retailer took the step of launching its own fleet in selected cities. If this model is seen as working effectively, many other e-commerce retailers may follow suit. This trend is supported by findings from Deloitte's Retail Omni-channel Survey, which show that 30 percent of retailers already employ some form of owned fleet, with an additional 12 percent planning to add this capability in the next two years.
Technology implications
In order to effectively capitalize on these trends, retailers are investing in new capabilities, many of them based on technologies that are designed to improve how supply chain data are collected, analyzed, and shared within and beyond the enterprise. Here are four that are emerging as "building blocks" that enable effective management of e-commerce logistics and distribution:
Item-level radio frequency identification (RFID). It is inherently more difficult to manage inventory accuracy at stores than at distribution centers. Still, when retailers accept an online order, they need to be confident that the merchandise will be available in the designated store for pickup or to ship from the store to the customer. This is important because retailers want to avoid the expense associated with having to send split shipments, which result when, due to inventory inaccuracies, an item that is supposed to comprise part of a multi-item order cannot be located at the intended shipping or pickup location. To help solve this problem and better track inventory within the store, many retailers are starting to implement item-level RFID, especially for categories like shoes where inventory is commonly split between the front of the store and the backroom.
Collaborative inventory planning. Fulfilling orders from stores adds complexity to retailers' historical challenge of having the right product in the right store at the right time. Direct-to-store and especially direct-to-customer drop-ship deliveries, which enable retailers to offer a broader range of merchandise, have become increasingly beneficial. To help manage these activities, many retailers have started jointly planning inventory deployments with key vendors. They are able to do this by using collaborative inventory planning platforms that give all parties real-time or near real-time access to planning information, such as current inventory levels, expected demand, and expected shipments.
Distributed order management. To leverage inventory and capacity, retailers need a system that has visibility to inventory across the enterprise as well as to orders from multiple selling channels. Distributed order management (DOM) solutions can provide intelligent sourcing engines to determine the best fulfillment location for an order based on a broad set of parameters, including inventory availability, capacity, and potential margin. As the number of fulfillment points grows, configurable business rules are required to prioritize inventory and determine how those orders should be fulfilled while taking into account customer promise date, order type, and margin targets.
Transportation management system (TMS) integration. With shipping costs often accounting for one of the top three expenses for most e-commerce retailers, the ability to leverage shipping decisions across the organization, including from stores, will likely have a direct impact on the bottom line. To be most effective, transportation management systems must be integrated with order management capabilities to ensure that both inventory and transportation costs are considered together when making fulfillment decisions. Additionally, these systems should potentially enhance the ability to provide proof of delivery and better tracking information corresponding with the product shipped from the store.
Adapt now to store-based fulfillment
From a supply chain perspective, one of the most important trends in e-commerce today is the shift toward store-based fulfillment. While this shift often provides many advantages for retailers that sell online, including lower inventory requirements, lower costs, and better customer service, store-based fulfillment is complex to execute. For many retailers it is resulting in a significant business transformation—affecting everything from how they physically ship products to the technology required to manage order fulfillment processes.
These changes are drastic and take time to fully implement. Retailers that adapt to this trend now will likely be in a better position to profitably serve their online and in-store customers while remaining relevant in a fast-changing, competitive retail environment.
Facing an evolving supply chain landscape in 2025, companies are being forced to rethink their distribution strategies to cope with challenges like rising cost pressures, persistent labor shortages, and the complexities of managing SKU proliferation.
1. Optimize labor productivity and costs. Forward-thinking businesses are leveraging technology to get more done with fewer resources through approaches like slotting optimization, automation and robotics, and inventory visibility.
2. Maximize capacity with smart solutions. With e-commerce volumes rising, facilities need to handle more SKUs and orders without expanding their physical footprint. That can be achieved through high-density storage and dynamic throughput.
3. Streamline returns management. Returns are a growing challenge, thanks to the continued growth of e-commerce and the consumer practice of bracketing. Businesses can handle that with smarter reverse logistics processes like automated returns processing and reverse logistics visibility.
4. Accelerate order fulfillment with robotics. Robotic solutions are transforming the way orders are fulfilled, helping businesses meet customer expectations faster and more accurately than ever before by using autonomous mobile robots (AMRs and robotic picking.
5. Enhance end-of-line packaging. The final step in the supply chain is often the most visible to customers. So optimizing packaging processes can reduce costs, improve efficiency, and support sustainability goals through automated packaging systems and sustainability initiatives.
That clash has come as retailers have been hustling to adjust to pandemic swings like a renewed focus on e-commerce, then swiftly reimagining store experiences as foot traffic returned. But even as the dust settles from those changes, retailers are now facing renewed questions about how best to define their omnichannel strategy in a world where customers have increasing power and information.
The answer may come from a five-part strategy using integrated components to fortify omnichannel retail, EY said. The approach can unlock value and customer trust through great experiences, but only when implemented cohesively, not individually, EY warns.
The steps include:
1. Functional integration: Is your operating model and data infrastructure siloed between e-commerce and physical stores, or have you developed a cohesive unit centered around delivering seamless customer experience?
2. Customer insights: With consumer centricity at the heart of operations, are you analyzing all touch points to build a holistic view of preferences, behaviors, and buying patterns?
3. Next-generation inventory: Given the right customer insights, how are you utilizing advanced analytics to ensure inventory is optimized to meet demand precisely where and when it’s needed?
4. Distribution partnerships: Having ensured your customers find what they want where they want it, how are your distribution strategies adapting to deliver these choices to them swiftly and efficiently?
5. Real estate strategy: How is your real estate strategy interconnected with insights, inventory and distribution to enhance experience and maximize your footprint?
When approached cohesively, these efforts all build toward one overarching differentiator for retailers: a better customer experience that reaches from brand engagement and order placement through delivery and return, the EY study said. Amid continued volatility and an economy driven by complex customer demands, the retailers best set up to win are those that are striving to gain real-time visibility into stock levels, offer flexible fulfillment options and modernize merchandising through personalized and dynamic customer experiences.
Geopolitical rivalries, alliances, and aspirations are rewiring the global economy—and the imposition of new tariffs on foreign imports by the U.S. will accelerate that process, according to an analysis by Boston Consulting Group (BCG).
Without a broad increase in tariffs, world trade in goods will keep growing at an average of 2.9% annually for the next eight years, the firm forecasts in its report, “Great Powers, Geopolitics, and the Future of Trade.” But the routes goods travel will change markedly as North America reduces its dependence on China and China builds up its links with the Global South, which is cementing its power in the global trade map.
“Global trade is set to top $29 trillion by 2033, but the routes these goods will travel is changing at a remarkable pace,” Aparna Bharadwaj, managing director and partner at BCG, said in a release. “Trade lanes were already shifting from historical patterns and looming US tariffs will accelerate this. Navigating these new dynamics will be critical for any global business.”
To understand those changes, BCG modeled the direct impact of the 60/25/20 scenario (60% tariff on Chinese goods, a 25% on goods from Canada and Mexico, and a 20% on imports from all other countries). The results show that the tariffs would add $640 billion to the cost of importing goods from the top ten U.S. import nations, based on 2023 levels, unless alternative sources or suppliers are found.
In terms of product categories imported by the U.S., the greatest impact would be on imported auto parts and automotive vehicles, which would primarily affect trade with Mexico, the EU, and Japan. Consumer electronics, electrical machinery, and fashion goods would be most affected by higher tariffs on Chinese goods. Specifically, the report forecasts that a 60% tariff rate would add $61 billion to cost of importing consumer electronics products from China into the U.S.
Shippers are actively preparing for changes in tariffs and trade policy through steps like analyzing their existing customs data, identifying alternative suppliers, and re-evaluating their cross-border strategies, according to research from logistics provider C.H. Robinson.
They are acting now because survey results show that shippers say the top risk to their supply chains in 2025 is changes in tariffs and trade policy. And nearly 50% say the uncertainty around tariffs and trade policy is already a pain point for them today, the Eden Prairie, Minnesota-based company said.
In a move to answer those concerns, C.H. Robinson says it has been working with its clients by running risk scenarios, building and implementing contingency plans, engineering and executing tariff solutions, and increasing supply chain diversification and agility.
“Having visibility into your full supply chain is no longer a nice-to-have. In 2025, visibility is a competitive differentiator and shippers without the technology and expertise to support real-time data and insights, contingency planning, and quick action will face increased supply chain risks,” Jordan Kass, President of C.H. Robinson Managed Solutions, said in a release.
The company’s survey showed that shippers say the top five ways they are planning for those risks: identifying where they can switch sourcing to save money, analyzing customs data, evaluating cross-border strategies, running risk scenarios, and lowering their dependence on Chinese imports.
President of C.H. Robinson Global Forwarding, Mike Short, said: “In today’s uncertain shipping environment, shippers are looking for ways to reduce their susceptibility to events that impact logistics but are out of their control. By diversifying their supply chains, getting access to the latest information and having a global supply chain partner able to flex with their needs at a moment’s notice, shippers can gain something they don’t always have when disruptions and policy changes occur - options.”
That strategy is described by RILA President Brian Dodge in a document titled “2025 Retail Public Policy Agenda,” which begins by describing leading retailers as “dynamic and multifaceted businesses that begin on Main Street and stretch across the world to bring high value and affordable consumer goods to American families.”
RILA says its policy priorities support that membership in four ways:
Investing in people. Retail is for everyone; the place for a first job, 2nd chance, third act, or a side hustle – the retail workforce represents the American workforce.
Ensuring a safe, sustainable future. RILA is working with lawmakers to help shape policies that protect our customers and meet expectations regarding environmental concerns.
Leading in the community. Retail is more than a store; we are an integral part of the fabric of our communities.
“As Congress and the Trump administration move forward to adopt policies that reduce regulatory burdens, create economic growth, and bring value to American families, understanding how such policies will impact retailers and the communities we serve is imperative,” Dodge said. “RILA and its member companies look forward to collaborating with policymakers to provide industry-specific insights and data to help shape any policies under consideration.”