In the ever-evolving omnichannel landscape, consumers seamlessly transition among online and offline channels, requiring retailers to provide a unified experience across channels. Having re-engineered their supply chains to meet this challenge, retailers are now deploying artificial intelligence (AI) to take omnichannel retailing to the next level.
A recent survey conducted by the MIT Center for Transportation and Logistics (MIT CTL) examined where AI-driven innovations are having the most impact on omnichannel fulfillment. Figure 1 encapsulates the survey findings. The research is based on replies from more than 130 logistics, warehousing, and supply chain professionals from across the retail industry to an annual online questionnaire. Not surprisingly, respondents ranked demand forecasting as the top domain affected by AI, followed by customer experience, customer service and chatbots, and inventory management. However, AI has a critically important role to play in transforming all the areas ranked, such as warehousing and returns management. Let’s delve into these different roles.
Refining demand forecasting
The survey results indicate that respondents believe that AI applications will have the greatest impact on demand forecasting processes. This transformative technology increases forecast accuracy by incorporating the impact of several layers of complex data as well as the available historical data. Such layers could include weather, special holidays, regional buying habits, demographics, social media activity, online reviews, and the potential impact of planned marketing efforts.
Another major benefit of using AI-powered demand forecasting is that it is more flexible and adaptable compared to traditional methods. Retailers can adjust their forecasts as disruptions and seasonality change market conditions.
Profiting from personalization
Another important application of AI is in personalizing the omnichannel experience. Walmart recently launched a new generative AI search feature that allows customers to search for products by use cases such as for baby showers or Super Bowl parties, rather than by product or brand name. The company can recommend relevant products and offer customers a more personalized and unique shopping experience. This feature provides a more streamlined, intuitive shopping experience.
In fashion retail, companies like Zara are offering “click & try” apps that give customers access to intelligent fitting rooms. Customers select items through a digital interface before trying them on in-store. The rooms use RFID technology to recognize the items brought in, offering options to request different sizes or colors directly from the fitting room. These types of tools improve the customer experience by reducing waiting times in changing rooms and at points of sale. The apps can also enhance the management of in-store inventory. RFID technology provides real-time data on which items are being tried on and their locations, helping to keep inventory counts accurate and up to date. Furthermore, by analyzing which items are tried on most frequently and which are converted into sales, stores can better understand customer preferences and demand, leading to more efficient stock management and replenishment policies.
Elevating customer satisfaction
Customer satisfaction is another key driver of AI implementation in the omnichannel space. Amazon recently launched its Fit Insights AI-powered tool that enhances customers’ buying choices by making size charts from diverse brands more consistent and aggregating product reviews and information on fabric types. L’Oréal’s BeautyGenius virtual beauty advisor delivers similar benefits.
Tools like these seek to both enhance the customer experience and provide a strong marketing message in order to increase product awareness and redirect customers to e-commerce links or stores to find recommended products. There are indirect benefits too, such as reduced return rates and the gathering of relevant data for demand forecasting and inventory management processes.
Optimizing inventory
Providing fulfillmentfor multiple channels and creating a seamless experience requires the best inventory allocation practices. The survey ranks inventory management as the fourth most important area. To strategically position inventory, Walmart has harnessed the power of AI and machine learning-driven inventory management systems, combining years of historical data with macroeconomic trends, large-scale weather patterns, and local demographics. By leveraging this technology, the retailer optimizes the distribution of products across multiple channels, enhancing customers’ seamless shopping experience, especially during peak seasons. The AI helps to ensure that customers have a consistent, uniform experience across all channels. For example, AI-enabled inventory management systems make sure that when a shopper visits a store based on online inventory information, the item is indeed there.
AI can also be used to tackle the challenge of excess and aging inventory. The consumer goods company Unilever is leveraging AI in digital discounting and pricing intelligence to set the best price for discontinued products and move them to retailers where the items are most likely to sell. AI algorithms analyze various factors such as demand trends, a product’s shelf life, and inventory levels to determine optimal discount rates. Thanks to this tool, the company can reduce prices dynamically on products that are nearing the end of their life cycle or are in excess, allowing the company to clear out inventory more effectively. Pricing intelligence then applies advanced analytics and machine learning techniques to gain insights from a wide range of data sources, including market trends, competitor pricing, and consumer behavior. This tool helps Unilever set competitive prices and identify the best retailers and geographic markets for discontinued or excess products.
Streamlining operations
AI is also being used to enhance warehousing operations. Intelligent automation (also known as cognitive automation) has disrupted warehousing by blending robotic process automation with cutting-edge technologies such as AI, augmented reality, and computer vision. For example, the grocery technology company Ocado Group utilizes swarms of robots that operate on a dense 3D grid system, known as “the Hive,” to move crates containing grocery items to picking stations that are typically operated by humans. (This is often referred to as a “goods-to-person system.”) The Ocado Smart Platform (OSP) combines the power of AI, robotics, and automation to manage and optimize these operations. AI is used to control the robot swarms, ensuring efficient traffic management and operational flow within the warehouses. Additionally, and more recently, AI-powered tools like robotic arms equipped with computer vision and sensors are being used to pick and handle diverse items from the inventory. This integration of AI not only contributes to streamlined operations but also increases the speed and accuracy of order fulfillment. In this context, AI integration boosts throughput, reduces order processing times, and informs inventory optimization and allocation decisions for streamlined operations.
Another recent example is the use of autonomous forklifts and AI-powered tools that use machine vision and dynamic planning to unload pallets from a truck and send them directly to the automated storage and retrieval system. Walmart is currently using these autonomous forklifts at its Brooksville, Florida, distribution center and plans to roll them out to four more distribution centers in the next 16 months.
Challenges and barriers
When implementing AI tools, data availability and quality are key to successful implementations. AI tools can manage massive amounts of data and connect relevant customer information with inventory and warehouse management systems. They can also collect information from multiple tiers across the supply chain and external sources. But the quality of the training data used can limit the potential impact of these tools.
Systems integration is another potential barrier to achieving AI’s full potential. Integrating the technology with legacy systems can be challenging, especially in terms of the required investment and infrastructure.
Companies also need to know that incorporating such a disruptive technology into business decisions cannot fully succeed without human-AI collaboration. As explained in a recent article by MIT CTL’s Maria Saenz and Devadrita Nair, humans provide the context, judgment, and adaptability that’s needed when using AI to improve responsiveness in unpredictable, dynamic environments. For this reason, getting the most out of an AI implementation requires that companies pay careful attention to talent development to make sure that their employees have both the necessary soft and hard skills.
What’s next?
Expect a surge in AI utilization in the omnichannel space beyond conventional tools. Companies are increasingly leveraging AI to train associates and introduce virtual assistants, enhancing and augmenting human tasks.
Still, AI’s most striking effects in omnichannel supply chains have yet to unfold. There is immense potential for integrating AI across many supply chain areas, including personalized customer experiences, automated replenishment systems, warehouse management systems, and adjusting store layouts in response to customer demand.
Finally, the industry must not underestimate the critical importance of the right talent. Human understanding of AI tools and the models behind them, coupled with the ability to evaluate outcomes and challenge results with critical thinking, is of crucial importance. Upskilling and reskilling employees to prepare them for transformative change is also imperative.
Editor’s note:To see the full results of MIT’s survey, see the infographic that was published on DC Velocity in February 2024.
Just 29% of supply chain organizations have the competitive characteristics they’ll need for future readiness, according to a Gartner survey released Tuesday. The survey focused on how organizations are preparing for future challenges and to keep their supply chains competitive.
Gartner surveyed 579 supply chain practitioners to determine the capabilities needed to manage the “future drivers of influence” on supply chains, which include artificial intelligence (AI) achievement and the ability to navigate new trade policies. According to the survey, the five competitive characteristics are: agility, resilience, regionalization, integrated ecosystems, and integrated enterprise strategy.
The survey analysis identified “leaders” among the respondents as supply chain organizations that have already developed at least three of the five competitive characteristics necessary to address the top five drivers of supply chain’s future.
Less than a third have met that threshold.
“Leaders shared a commitment to preparation through long-term, deliberate strategies, while non-leaders were more often focused on short-term priorities,” Pierfrancesco Manenti, vice president analyst in Gartner’s Supply Chain practice, said in a statement announcing the survey results.
“Most leaders have yet to invest in the most advanced technologies (e.g. real-time visibility, digital supply chain twin), but plan to do so in the next three-to-five years,” Manenti also said in the statement. “Leaders see technology as an enabler to their overall business strategies, while non-leaders more often invest in technology first, without having fully established their foundational capabilities.”
As part of the survey, respondents were asked to identify the future drivers of influence on supply chain performance over the next three to five years. The top five drivers are: achievement capability of AI (74%); the amount of new ESG regulations and trade policies being released (67%); geopolitical fight/transition for power (65%); control over data (62%); and talent scarcity (59%).
The analysis also identified four unique profiles of supply chain organizations, based on what their leaders deem as the most crucial capabilities for empowering their organizations over the next three to five years.
First, 54% of retailers are looking for ways to increase their financial recovery from returns. That’s because the cost to return a purchase averages 27% of the purchase price, which erases as much as 50% of the sales margin. But consumers have their own interests in mind: 76% of shoppers admit they’ve embellished or exaggerated the return reason to avoid a fee, a 39% increase from 2023 to 204.
Second, return experiences matter to consumers. A whopping 80% of shoppers stopped shopping at a retailer because of changes to the return policy—a 34% increase YoY.
Third, returns fraud and abuse is top-of-mind-for retailers, with wardrobing rising 38% in 2024. In fact, over two thirds (69%) of shoppers admit to wardrobing, which is the practice of buying an item for a specific reason or event and returning it after use. Shoppers also practice bracketing, or purchasing an item in a variety of colors or sizes and then returning all the unwanted options.
Fourth, returns come with a steep cost in terms of sustainability, with returns amounting to 8.4 billion pounds of landfill waste in 2023 alone.
“As returns have become an integral part of the shopper experience, retailers must balance meeting sky-high expectations with rising costs, environmental impact, and fraudulent behaviors,” Amena Ali, CEO of Optoro, said in the firm’s “2024 Returns Unwrapped” report. “By understanding shoppers’ behaviors and preferences around returns, retailers can create returns experiences that embrace their needs while driving deeper loyalty and protecting their bottom line.”
Facing an evolving supply chain landscape in 2025, companies are being forced to rethink their distribution strategies to cope with challenges like rising cost pressures, persistent labor shortages, and the complexities of managing SKU proliferation.
1. Optimize labor productivity and costs. Forward-thinking businesses are leveraging technology to get more done with fewer resources through approaches like slotting optimization, automation and robotics, and inventory visibility.
2. Maximize capacity with smart solutions. With e-commerce volumes rising, facilities need to handle more SKUs and orders without expanding their physical footprint. That can be achieved through high-density storage and dynamic throughput.
3. Streamline returns management. Returns are a growing challenge, thanks to the continued growth of e-commerce and the consumer practice of bracketing. Businesses can handle that with smarter reverse logistics processes like automated returns processing and reverse logistics visibility.
4. Accelerate order fulfillment with robotics. Robotic solutions are transforming the way orders are fulfilled, helping businesses meet customer expectations faster and more accurately than ever before by using autonomous mobile robots (AMRs and robotic picking.
5. Enhance end-of-line packaging. The final step in the supply chain is often the most visible to customers. So optimizing packaging processes can reduce costs, improve efficiency, and support sustainability goals through automated packaging systems and sustainability initiatives.
That clash has come as retailers have been hustling to adjust to pandemic swings like a renewed focus on e-commerce, then swiftly reimagining store experiences as foot traffic returned. But even as the dust settles from those changes, retailers are now facing renewed questions about how best to define their omnichannel strategy in a world where customers have increasing power and information.
The answer may come from a five-part strategy using integrated components to fortify omnichannel retail, EY said. The approach can unlock value and customer trust through great experiences, but only when implemented cohesively, not individually, EY warns.
The steps include:
1. Functional integration: Is your operating model and data infrastructure siloed between e-commerce and physical stores, or have you developed a cohesive unit centered around delivering seamless customer experience?
2. Customer insights: With consumer centricity at the heart of operations, are you analyzing all touch points to build a holistic view of preferences, behaviors, and buying patterns?
3. Next-generation inventory: Given the right customer insights, how are you utilizing advanced analytics to ensure inventory is optimized to meet demand precisely where and when it’s needed?
4. Distribution partnerships: Having ensured your customers find what they want where they want it, how are your distribution strategies adapting to deliver these choices to them swiftly and efficiently?
5. Real estate strategy: How is your real estate strategy interconnected with insights, inventory and distribution to enhance experience and maximize your footprint?
When approached cohesively, these efforts all build toward one overarching differentiator for retailers: a better customer experience that reaches from brand engagement and order placement through delivery and return, the EY study said. Amid continued volatility and an economy driven by complex customer demands, the retailers best set up to win are those that are striving to gain real-time visibility into stock levels, offer flexible fulfillment options and modernize merchandising through personalized and dynamic customer experiences.
Geopolitical rivalries, alliances, and aspirations are rewiring the global economy—and the imposition of new tariffs on foreign imports by the U.S. will accelerate that process, according to an analysis by Boston Consulting Group (BCG).
Without a broad increase in tariffs, world trade in goods will keep growing at an average of 2.9% annually for the next eight years, the firm forecasts in its report, “Great Powers, Geopolitics, and the Future of Trade.” But the routes goods travel will change markedly as North America reduces its dependence on China and China builds up its links with the Global South, which is cementing its power in the global trade map.
“Global trade is set to top $29 trillion by 2033, but the routes these goods will travel is changing at a remarkable pace,” Aparna Bharadwaj, managing director and partner at BCG, said in a release. “Trade lanes were already shifting from historical patterns and looming US tariffs will accelerate this. Navigating these new dynamics will be critical for any global business.”
To understand those changes, BCG modeled the direct impact of the 60/25/20 scenario (60% tariff on Chinese goods, a 25% on goods from Canada and Mexico, and a 20% on imports from all other countries). The results show that the tariffs would add $640 billion to the cost of importing goods from the top ten U.S. import nations, based on 2023 levels, unless alternative sources or suppliers are found.
In terms of product categories imported by the U.S., the greatest impact would be on imported auto parts and automotive vehicles, which would primarily affect trade with Mexico, the EU, and Japan. Consumer electronics, electrical machinery, and fashion goods would be most affected by higher tariffs on Chinese goods. Specifically, the report forecasts that a 60% tariff rate would add $61 billion to cost of importing consumer electronics products from China into the U.S.