Supply chain lessons from a small business: going beyond the product
A trip to visit a small retailer in Mexico revealed insights about customer experience that supply chain professionals at companies of all sizes should take to heart.
Joshua Rocha recently graduated from the Master of Applied Science in Supply Chain Management program at the Massachusetts Institute of Technology. He is now a supply chain manager for Walker Edison Furniture in Salt Lake City, Utah.
Fadi Abou Chacra recently graduated from the Master of Applied Science in Supply Chain Management program at the Massachusetts Institute of Technology. He will join ASML in the Netherlands as supply chain tactical planning expert in October.
Let's start with a simple exercise: Write down what you believe your organization's overall strategy is. Now, go and briefly meet with the other managers at your organization individually, and ask them what they believe the organization's strategy is. Make sure to write down each response on the same piece of paper that your response is written on. When you have completed this exercise, compare everyone's responses to yours.
In spite of its low-tech operations, Papeleria Liz, a small local retailer in Mexico, can provide big lessons for companies setting supply chain strategies.
Chances are that you received a lot of different responses, some of which may even contradict each other. Now, which of these different organizational strategies is your supply chain strategy aligned with?
Without a clear organizational strategy, most supply chain managers typically revert to creating their own supply chain strategy. And rightly so. A supply chain needs a strategy, even if it is siloed as a byproduct of the failure of the organization to create a unifying one.
What is your supply chain strategy, and why? Do you describe it as the clichéd, product-focused strategy pitched to every boardroom each quarter: having "the right product, at the right place, at the right time, in the right quantity, at the right cost"? This "five-R" strategy raises the question: How do you define "right" in your supply chain? A good strategy should answer this question and more.
The short story that follows is our journey to an unlikely place that provided us with a unique perspective on strategy. We will take you on this short journey with us, where hopefully you too will experience what we did—the potential impact of a powerful strategy.
Finding inspiration in the "Valley of Windmills"
We were on the road an hour away from Guadalajara, Mexico, where we had conducted a workshop for small business owners the day before. As supply chain management graduate students visiting from the Massachusetts Institute of Technology (MIT), we were gathering data and observations for our research project, which involved studying what behavioral management patterns might be associated with small business growth and productivity. Our final destination was Valle de los Molinos, a small town in the northern part of Zapopan, a municipality in the state of Jalisco.
As we drove into the town center, one of our guides and translators, Mitzi, explained that the town's name translates to "Valley of the Windmills" as she pointed to a small windmill in the center of the upcoming roundabout. The town was made up of thousands of apartment buildings that seemed to stretch out into the desert landscape forever. All of the apartment buildings appeared to be the same: three stories tall, mainly white in color. Mitzi said that many people who live there commute to work in Guadalajara each day.
Our agenda was packed with multiple company visits, starting with a small school supplies store in this "valley of windmills." After drivingthrough the maze of apartments, we eventually pulled up in front of the store. It was operating from a first-floor apartment, approximately 600 square feet in size. On the outside of the building was a blue sign that read "Papeleria Liz." We were immediately greeted by Liz herself and kindly welcomed into her store.
All five of us piled into the small store, observing the racks of notebooks, pencils, paints, other arts and craft supplies, and toys. The store had a small cash register counter, and the bedroom had been converted to a "cybercafé" where Liz offered her customers the use of a desktop computer with internet as well as printing services, all somewhat of a luxury in this remote town.
We had dozens of questions prepared, and we were eager to understand more about Liz and the business operations. What we would come to understand about Liz and her life's journey was astonishing and, admittedly, took us by surprise.
Four years earlier, Liz's daughter was in elementary school and needed some school supplies. To her surprise, there was nowhere to purchase school supplies in her community. Liz saw this not only as a business opportunity but also as a chance to fulfill a need for the community. She immediately jumped into action and started selling basic supplies out of her apartment.
In just four years, Liz's business idea had transformed from selling a few notebooks and pencils from her home to a full range of computer services, school supplies, arts and crafts, cell phone repair, and even piñatas. She manages all of this out of an apartment, with no enterprise resource planning (ERP) or customer relationship management (CRM) software. We were greatly impressed with her success and wanted to understand how she had accomplished such amazing growth.
Liz explains the products, services, processes, and vision for her company.
We started by asking Liz about her marketing operations. She simply pulled out her phone and opened a WhatsApp group that she had created for her customers in the community. The group was made up of hundreds of contacts that could be reached at the push of a button. But it soon became apparent that Liz's connection with the community is deeper than WhatsApp messages and ads.
Each summer, Liz helps parents plan what supplies their children will need for the upcoming school year. Because the lump sum cost of supplies is typically large compared to local income levels, she helps the parents put together a payment plan. Once the last payment has been made, Liz delivers the purchased supplies to the children. By doing this, she has essentially created her own version of a layaway program for hundreds of customers.
During our two-hour visit, many customers stopped by. It was very apparent that everyone in the community knew Liz and that she had a deep connection with them. We would later come to learn that Liz serves as the president of her local homeowners association and also has an active leadership role in her daughter's school. Liz does all of this as a single mother.
Every Saturday, Liz writes down her inventories in a notebook, determines what she needs more of, and drives to a distribution center in Guadalajara to purchase the supplies she needs for the upcoming week. Ultimately, Liz would like to open more store locations and, eventually, a distribution center (DC) in her community. It is her goal to open one of these within the next six months.
Liz is currently facing many of the complex business decisions that larger businesses face. Should she open more stores, open a DC, or both? What would be the optimal location(s)? How can she keep consistently high service levels as she grows and hires more people? What is the most cost-effective form of transportation for her supply chain? How will expansions affect her cash flow? Should she extend credit to her customers? Where should the supplies be sourced from? How much inventory should be purchased, and when?
Deeper than data
During our time in graduate school, we found that there is a lot of emphasis on studying large businesses. We analyzed case studies, financial reports, and network models for all of the well-known business giants. But it seems that there is a case to be made for a greater emphasis on the study of small businesses as well. There are millions of small businesses in the world, run by owners and managers like Liz, who are faced with these complex challenges. Some of these managers are successful despite having little or no access to large datasets, advanced technologies, or venture-capital money.
The authors (Abou Chacra on the left, Joshua Rocha on the right) and Liz inside her 600-foot store.
At MIT, we often take for granted the access we have to high-quality data and cutting-edge technologies. So we thought it would be interesting to ask: How would we do, as MIT grad students, if we were placed in Liz's shoes in the Valley of the Windmills, without these luxuries? Would we succeed and grow the business as well as, or better than, Liz has?
The underlying question here is: What has made Liz so successful? Is it the unique product selection and services that she offers in her 600-square-foot store? Probably not, given that the products are mostly commodities and that many people could mimic the product offering. Additionally, 600 square feet does not provide much retail shelf space. After reflecting on this visit for some time, we have concluded that Liz has succeeded largely because of a clear strategy that goes beyond products, deeper than data, and unexplored by technology.
Liz genuinely wants to help provide a way for children to explore, create, imagine, and grow through art, reading, and writing; she sincerely wants the children to receive a good education. This motivation is the basic foundation of a strategy that drives all of her business decisions. Liz has taught us that it is not the product that makes the strategy; it is the customer experience and the customer promise that makes the strategy. Jonathan Byrnes, Senior Lecturer at MIT, writes in his book Islands of Profit in a Sea of Red Ink: "The starting point in strategy development must be the creation of value for customers by deeply understanding their real underlying business needs and developing innovative ways to meet them."
As supply chain professionals, we have come to realize that we need to stop trying to describe our strategies solely in terms of products or numbers. Rather, we should strive to create a strategy that provides the "right" customer experience and promise. Having the right supply chain strategy will ensure that an organization provides that customer experience and keeps that promise. So the next time we use the clichéd "five-R" statement, we will know that there is something powerful behind it—a deeper strategy that defines the customer experience and goes beyond the product.
To end this short journey, we leave you with a quote from Sanjay Sarma, Vice President for Open Learning at MIT: "The future is beyond products. Reach beyond your product. Imagine and invent."
In a statement, DCA airport officials said they would open the facility again today for flights after planes were grounded for more than 12 hours. “Reagan National airport will resume flight operations at 11:00am. All airport roads and terminals are open. Some flights have been delayed or cancelled, so passengers are encouraged to check with their airline for specific flight information,” the facility said in a social media post.
An investigation into the cause of the crash is now underway, being led by the National Transportation Safety Board (NTSB) and assisted by the Federal Aviation Administration (FAA). Neither agency had released additional information yet today.
First responders say nearly 70 people may have died in the crash, including all 60 passengers and four crew on the American Airlines flight and three soldiers in the military helicopter after both aircraft appeared to explode upon impact and fall into the Potomac River.
“Our hearts are heavy as we mourn the lives lost and pray for those who are awaiting news of their loved ones,” CSCMP President & CEO Mark Baxa said in a release. “In times of profound tragedy, we are reminded of the incredible strength and resilience of the human spirit. We are especially grateful for the first responders—the firefighters, paramedics, law enforcement officers, and emergency personnel—who rushed to the scene, putting their own lives at risk in the urgent search for survivors.”
“As we reflect on this heartbreaking event, CSCMP stands in solidarity with all those who are grieving and all who are tirelessly working to bring answers and closure. May those who have lost loved ones find comfort in the support of their faith, family, their communities, and may we all take a moment to extend kindness and compassion to those who need it most,” Baxa said.
Artificial intelligence (AI) and the economy were hot topics on the opening day of SMC3 Jump Start 25, a less-than-truckload (LTL)-focused supply chain event taking place in Atlanta this week. The three-day event kicked off Monday morning to record attendance, with more than 700 people registered, according to conference planners.
The event opened with a keynote presentation from AI futurist Zack Kass, former head of go to market for OpenAI. He talked about the evolution of AI as well as real-world applications of the technology, furthering his mission to demystify AI and make it accessible and understandable to people everywhere. Kass is a speaker and consultant who works with businesses and governments around the world.
The opening day also featured a slate of economic presentations, including a global economic outlook from Dr. Jeff Rosensweig, director of the John Robson Program for Business, Public Policy, and Government at Emory University, and a “State of LTL” report from economist Keith Prather, managing director of Armada Corporate Intelligence. Both speakers pointed to a strong economy as 2025 gets underway, emphasizing overall economic optimism and strong momentum in LTL markets.
Other highlights included interviews with industry leaders Chris Jamroz and Rick DiMaio. Jamroz is executive chairman of the board and CEO of Roadrunner Transportation Systems, and DiMaio is executive vice president of supply chain for Ace Hardware.
Jump Start 25 runs through Wednesday, January 29, at the Renaissance Atlanta Waverly Hotel & Convention Center.
That is important because the increased use of robots has the potential to significantly reduce the impact of labor shortages in manufacturing, IFR said. That will happen when robots automate dirty, dull, dangerous or delicate tasks – such as visual quality inspection, hazardous painting, or heavy lifting—thus freeing up human workers to focus on more interesting and higher-value tasks.
To reach those goals, robots will grow through five trends in the new year, the report said:
1 – Artificial Intelligence. By leveraging diverse AI technologies, such as physical, analytical, and generative, robotics can perform a wide range of tasks more efficiently. Analytical AI enables robots to process and analyze the large amounts of data collected by their sensors. This helps to manage variability and unpredictability in the external environment, in “high mix/low-volume” production, and in public environments. Physical AI, which is created through the development of dedicated hardware and software that simulate real-world environments, allows robots to train themselves in virtual environments and operate by experience, rather than programming. And Generative AI projects aim to create a “ChatGPT moment” for Physical AI, allowing this AI-driven robotics simulation technology to advance in traditional industrial environments as well as in service robotics applications.
2 – Humanoids.
Robots in the shape of human bodies have received a lot of media attention, due to their vision where robots will become general-purpose tools that can load a dishwasher on their own and work on an assembly line elsewhere. Start-ups today are working on these humanoid general-purpose robots, with an eye toward new applications in logistics and warehousing. However, it remains to be seen whether humanoid robots can represent an economically viable and scalable business case for industrial applications, especially when compared to existing solutions. So for the time being, industrial manufacturers are still focused on humanoids performing single-purpose tasks only, with a focus on the automotive industry.
3 – Sustainability – Energy Efficiency.
Compliance with the UN's environmental sustainability goals and corresponding regulations around the world is becoming an important requirement for inclusion on supplier whitelists, and robots play a key role in helping manufacturers achieve these goals. In general, their ability to perform tasks with high precision reduces material waste and improves the output-input ratio of a manufacturing process. These automated systems ensure consistent quality, which is essential for products designed to have long lifespans and minimal maintenance. In the production of green energy technologies such as solar panels, batteries for electric cars or recycling equipment, robots are critical to cost-effective production. At the same time, robot technology is being improved to make the robots themselves more energy-efficient. For example, the lightweight construction of moving robot components reduces their energy consumption. Different levels of sleep mode put the hardware in an energy saving parking position. Advances in gripper technology use bionics to achieve high grip strength with almost no energy consumption.
4 – New Fields of Business.
The general manufacturing industry still has a lot of potential for robotic automation. But most manufacturing companies are small and medium-sized enterprises (SMEs), which means the adoption of industrial robots by SMEs is still hampered by high initial investment and total cost of ownership. To address that hurdle, Robot-as-a-Service (RaaS) business models allow enterprises to benefit from robotic automation with no fixed capital involved. Another option is using low-cost robotics to provide a “good enough” product for applications that have low requirements in terms of precision, payload, and service life. Powered by the those approaches, new customer segments beyond manufacturing include construction, laboratory automation, and warehousing.
5 – Addressing Labor Shortage.
The global manufacturing sector continues to suffer from labor shortages, according to the International Labour Organisation (ILO). One of the main drivers is demographic change, which is already burdening labor markets in leading economies such as the United States, Japan, China, the Republic of Korea, or Germany. Although the impact varies from country to country, the cumulative effect on the supply chain is a concern almost everywhere.
Manufacturing and logistics workers are raising a red flag over workplace quality issues according to industry research released this week.
A comparative study of more than 4,000 workers from the United States, the United Kingdom, and Australia found that manufacturing and logistics workers say they have seen colleagues reduce the quality of their work and not follow processes in the workplace over the past year, with rates exceeding the overall average by 11% and 8%, respectively.
The study—the Resilience Nation report—was commissioned by UK-based regulatory and compliance software company Ideagen, and it polled workers in industries such as energy, aviation, healthcare, and financial services. The results “explore the major threats and macroeconomic factors affecting people today, providing perspectives on resilience across global landscapes,” according to the authors.
According to the study, 41% of manufacturing and logistics workers said they’d witnessed their peers hiding mistakes, and 45% said they’ve observed coworkers cutting corners due to apathy—9% above the average. The results also showed that workers are seeing colleagues take safety risks: More than a third of respondents said they’ve seen people putting themselves in physical danger at work.
The authors said growing pressure inside and outside of the workplace are to blame for the lack of diligence and resiliency on the job. Internally, workers say they are under pressure to deliver more despite reduced capacity. Among the external pressures, respondents cited the rising cost of living as the biggest problem (39%), closely followed by inflation rates, supply chain challenges, and energy prices.
“People are being asked to deliver more at work when their resilience is being challenged by economic and political headwinds,” Ideagen’s CEO Ben Dorks said in a statement announcing the findings. “Ultimately, this is having a determinantal impact on business productivity, workplace health and safety, and the quality of work produced, as well as further reducing the resilience of the nation at large.”
Respondents said they believe technology will eventually alleviate some of the stress occurring in manufacturing and logistics, however.
“People are optimistic that emerging tech and AI will ultimately lighten the load, but they’re not yet feeling the benefits,” Dorks added. “It’s a gap that now, more than ever, business leaders must look to close and support their workforce to ensure their staff remain safe and compliance needs are met across the business.”
The “2024 Year in Review” report lists the various transportation delays, freight volume restrictions, and infrastructure repair costs of a long string of events. Those disruptions include labor strikes at Canadian ports and postal sites, the U.S. East and Gulf coast port strike; hurricanes Helene, Francine, and Milton; the Francis Scott key Bridge collapse in Baltimore Harbor; the CrowdStrike cyber attack; and Red Sea missile attacks on passing cargo ships.
“While 2024 was characterized by frequent and overlapping disruptions that exposed many supply chain vulnerabilities, it was also a year of resilience,” the Project44 report said. “From labor strikes and natural disasters to geopolitical tensions, each event served as a critical learning opportunity, underscoring the necessity for robust contingency planning, effective labor relations, and durable infrastructure. As supply chains continue to evolve, the lessons learned this past year highlight the increased importance of proactive measures and collaborative efforts. These strategies are essential to fostering stability and adaptability in a world where unpredictability is becoming the norm.”
In addition to tallying the supply chain impact of those events, the report also made four broad predictions for trends in 2025 that may affect logistics operations. In Project44’s analysis, they include:
More technology and automation will be introduced into supply chains, particularly ports. This will help make operations more efficient but also increase the risk of cybersecurity attacks and service interruptions due to glitches and bugs. This could also add tensions among the labor pool and unions, who do not want jobs to be replaced with automation.
The new administration in the United States introduces a lot of uncertainty, with talks of major tariffs for numerous countries as well as talks of US freight getting preferential treatment through the Panama Canal. If these things do come to fruition, expect to see shifts in global trade patterns and sourcing.
Natural disasters will continue to become more frequent and more severe, as exhibited by the wildfires in Los Angeles and the winter storms throughout the southern states in the U.S. As a result, expect companies to invest more heavily in sustainability to mitigate climate change.
The peace treaty announced on Wednesday between Isael and Hamas in the Middle East could support increased freight volumes returning to the Suez Canal as political crisis in the area are resolved.