Skip to content
Search AI Powered

Latest Stories

Product returns rate jumps to 16.6% of total U.S. retail sales

Retailers struggle to process returns profitably due to customer fraud, lack of automation, NRF and ReverseLogix surveys find.

Reverselogix-Frictionless-Returns-Process-Man-transferring-boxes-in-warehouse@2x.png

Consumers are mailing stacks of product returns back to U.S. retailers after the winter peak shopping season, with the incoming goods totaling 16.6% of total U.S. retail sales, a sharp increase from the 10.6% they returned in 2020, the National Retail Federation (NRF) said today.

The rate of returns for e-commerce purchases was even higher, at 20.8%, but that figure did not increase over past years’ figures, NRF said. And online channels still account for less than a quarter of all sales, with e-commerce sales in 2021 accounting for $1.050 trillion of the total U.S. retail sales figure of $4.583 trillion.


According to a survey released today by NRF and Appriss Retail, the categories with the highest return rates were similar to 2020 metrics: auto parts (19.4%), apparel (12.2%) and home improvement and housewares (tied at 11.5% each).

But while the statistics show that high return rates are here to stay, they also show that many retailers are inefficient in handling the process in a profitable way. For example, one source of loss is fake returns: for every $100 in returned merchandise accepted, retailers lose $10.30 to return fraud, the study found.

In response, the researchers encouraged retailers to use the returns process as a way to connect further with customers and provide a positive experience. “Retailers must rethink returns as a key part of their business strategy,” Steve Prebble, CEO of Appriss Retail, said in a release. “Retail is dealing with an influx of returned items. Now is the time to stop thinking of returns as a cost of doing business and begin to view them as a time to truly engage with your consumers.”

In another measure of the challenge that retailers face, a separate survey found that 80% of retailers say that the cost of managing product returns is “significant to severe.” The major drivers of those spiraling costs were warehouse space and equipment costs (30% of respondents), followed closely by labor costs (26%), according to a recent ReverseLogix research study conducted with Lead to Market.

Companies surveyed said that automation could help reduce that cost, but that they were handcuffed by outdated technology, ReverseLogix, a Burlingame, California-based returns management system vendor, said in the report titled “Frictionless Returns: The Missing Piece of the eCommerce Experience.”

“Nearly three-quarters of respondents say that more automated returns management processes will improve employee and customer experiences, while helping to lower costs,” Gaurav Saran, CEO of ReverseLogix, said in a release. “This includes automated refunds for consumers, developing and optimizing multiple return channels, and automating processes for receiving, inspecting and processing.”

The survey found that the primary solutions used to manage product returns are warehouse management systems (WMS) at 30% and enterprise resource planning (ERP) systems (24%). Only 6% of respondents use the type of purpose-built, end-to-end returns management system that the firm suggests.
 
 

Recent

More Stories

A man wearing a safety vest kneels in front of a neon green and black autonomous mobile robot. They are in a warehouse facility with picking carts. A light from the robot shines on the man's knee.

Amazon's new fulfillment center in Shreveport, Louisiana, utilizes Proteus autonomous mobile robots.

Amazon's Latest Distribution Center Boosts Efficiency with Surge in Robot Population

Mega-retailer Amazon says its newest fulfillment center, located in Shreveport, Louisiana, uses 10 times more robots than previous warehouse designs, and relies on artificial intelligence (AI) to direct the eight different models deployed in its bustling operation.

“Over the years, we’ve built and scaled the world’s largest fleet of industrial robotics that ease tasks for employees and improve operational safety while creating hundreds of thousands of new jobs along the way,” the company said in a blog post Wednesday. “For the first time, we have introduced technology solutions in all key production areas at the site, meaning our employees will work alongside our growing fleet of robotic systems seamlessly in a way that wasn’t possible until now.”

Keep ReadingShow less

Featured

hurricane milton rainfall forecast map florida

Supply chain networks prep for delays as Milton storms in

Hurricane Milton was just beginning to unleash its slashing wind and pouring rain on Florida’s western coast on Wednesday, but the supply chain disruptions caused by the enormous storm have already been unfolding for days.

For example, millions of residents and workers in the Tampa region have now left their homes and jobs, heeding increasingly dire evacuation warnings from state officials. They’re fleeing the estimated 10 to 20 feet of storm surge that is forecast to swamp the area, due to Hurricane Milton’s status as the strongest hurricane in the Gulf since Rita in 2005, the fifth-strongest Atlantic hurricane based on pressure, and the sixth-strongest Atlantic hurricane based on its peak winds, according to market data provider Industrial Info Resources.

Keep ReadingShow less
robots working in factories

North American manufacturers cut back on robot orders in Q1 and Q2

The North American robotics market saw a decline in both units ordered (down 7.9% to 15,705 units) and revenue (down 6.8% to $982.83 million) during the first half of 2024 compared to the same period in 2023, as North American manufacturers faced ongoing economic headwinds, according to a report from the Association for Advancing Automation (A3).

“Rising inflation and borrowing costs have dampened spending on robotics, with many companies opting to delay major investments,” said Jeff Burnstein, president, A3. “Despite these challenges, the push for operational efficiency and workforce augmentation continues to drive demand for robotics in industries such as food and consumer goods and life sciences, among others. As companies navigate labor shortages and increased production costs, the role of automation is becoming ever more critical in maintaining global competitiveness.”

Keep ReadingShow less
weather map florida and hurricane milton

Hurricane Milton takes aim at weary Florida

The warm waters of the Gulf of Mexico are brewing up another massive storm this week that is on track to smash into the western coast of Florida by Wednesday morning, bringing a consecutive round of storm surge and damaging winds to the storm-weary state.

Before reaching the U.S., Hurricane Milton will rake the northern coast of Mexico’s Yucatan Peninsula with dangerous weather. But hurricane watches are already in effect for parts of Florida, which could see heavy rainfall, flash and urban flooding, and moderate to major river floods, according to forecasts from the National Oceanic and Atmospheric Administration (NOAA).

Keep ReadingShow less
chart of number of containerships off east coast ports

East Coast ports work through hefty backlog of containers

Shippers and carriers at ports along the East and Gulf coasts today are working through a backlog of stranded containers stuck on ships at sea, now that dockworkers and port operators have agreed to a tentative deal that ends the dockworkers strike.

The agreement between the International Longshoremen’s Association (ILA) and the United States Maritime Alliance Ltd. (USMX) hinges on a compromise deal on wage hikes and returns both parties to the negotiating table to hammer out a remaining debate over automation by a new deadline of January 15, 2025.

Keep ReadingShow less