The 2022 CSCMP Distinguished Service Award Winner Masao Nishi has spent his career helping companies put into practice the latest in supply chain thought leadership.
In many ways, Masao Nishi’s career has mirrored the growth and development of the field of supply chain management itself. The 2022 winner of the Council of Supply Chain Management Professionals Distinguished Service Award, Nishi started his career with a very technical role at the manufacturing and supply company Western Electric, designing warehouses and distribution centers.
Each subsequent job that he took extended his view of the supply chain one step broader—at the same that he was witnessing the industry as a whole begin to view the supply chain more strategically and holistically.
Nishi’s wide and varied career took him to all corners of the supply chain. He has worked not only for shippers such as Western Electric and the food service distributor Sysco but also for major transportation and technology service providers. He has also served as a consultant both with large firms such as KPMG and Sedlak Management Consultants and on his own. In the academic realm, he has taught as an adjunct faculty member at St. Louis University and serves on the advisory board at the University of Missouri–St. Louis. Currently, he is principal of M. Nishi Strategic Advisory.
In many of these roles, Nishi served as an innovator or pioneer, helping to introduce and implement what were then new concepts, processes, or tools. For example, as the concept of third-party logistics providers (3PLs) began to form in the 1980s, Nishi played a key role at Leaseway Transportation (now Penske) as president of its consulting subsidiary Logistics Resource Inc. Then as software applications began to radically transform logistics and supply chain management, Nishi held leadership roles at Manugistics (now Blue Yonder) and the Sabre Group.
“I almost never came in to do a job that already existed,” explains Nishi. “In just about every case, I was walking into a new area that had to be created and developed. It was up to me to do something in a new position.”
In this conversation with Supply Chain Quarterly’s Managing Editor Diane Rand, Nishi looks back at how the business world’s view of supply chain management has evolved and what it takes to implement a major transformation effort that can drive a supply chain to the next level.
NAME: Masao Nishi
TITLE: Principal at M. Nishi Strategic Advisory
PREVIOUS EXPERIENCE: vice president, supply chain management and a corporate officer at Sysco Corp., senior executive at several technology startup businesses, partner at KPMG Consulting, vice president at Sabre Group and Manugistics (Blue Yonder), and president of a subsidiary at Leaseway Transportation (Penske), management roles at Sedlak Management Consultants and Western Electric Co.
LEADERSHIP: Executive Committee of CSCMP, the Science Advisory Board at Manhattan Associates, Chair for the Supply Chain and Analytics Advisory Board at the University of Missouri–Saint Louis, member of the McKelvey Engineering Alumni Advisory Board at Washington University
EDUCATION: Bachelor of Science in applied mathematics and computer science and an MBA, from Washington University in St. Louis.
CSCMP MEMBER: since 1980
You have been involved in a lot of different aspects of the supply chain during your career. How have you benefited from all these different positions?
The supply chain is a huge field, and a lot of things fall under its umbrella. Early on, I started out in the warehousing part of it. Just coming out of school, I got a job with Western Electric, part of AT&T. It happened to be in the warehousing distribution area. I am an engineer, and it was a technical position dealing with warehousing and distribution center design.
But over time, I switched over to the transportation side, focusing a lot on trucking kinds of activities. It wasn’t planned. It is not like I wanted to get away from warehousing and get into trucking and transportation and distribution. It just turned out that the next position I got was more oriented to transportation. So, I broadened my base of knowledge.
I was involved with transportation when the concept of 3PLs started. I was around at that point in time when trucking services were becoming more of a solutions-oriented business, where we were dealing more holistically with our customers in trying to figure out how best to serve them. All of a sudden, I was branching out beyond warehousing and transportation into more of a broader logistics person.
Throughout a lot of this, my career was very much technology oriented. It was a combination of transportation and warehousing and supply chain technology that supported these activities, so I got on that side of it too.
That is how it grew. I got more into consulting and more into technology software companies. It is all under the same umbrella but different aspects of it. I just had the opportunity to go from one company to another that enabled me to build the base of experience.
What are some of the biggest changes you have seen in the logistics or supply chain space over the years since you began your career?
What has happened is that people started looking more at a bigger piece of the business at one time. When I started out, people were trucking experts. They were warehousing experts. They were inventory experts. They knew their piece, and they were great at it, but their view was very small and narrow. Over time, people started to look a little more broadly. Let’s not just look at trucking by itself, let’s look at trucking and distribution and warehousing at the same time. So, you start to look at a bigger picture.
And management is stepping back a little bit and saying, “Okay, let’s not suboptimize, let’s look at the bigger picture and balance these different activities. Across our company, let’s make sure our trucking, warehousing, inventory, customer service, procurement—all of that—is balanced in a way that is best overall rather than best for one piece or another.”
Then, from there, we started to say, “Okay, we’ve got our company balanced as good as we can balance it, let’s make sure we are working with our suppliers and our customers in a smart way.” So, we started looking beyond our business and looked at how we could do better combined with our suppliers. And the same thing with our customers.
Now we are talking about the supply chain world. Now we are looking at the end-to-end supply chain, and let’s see if we can’t make the whole supply chain as good as it can be. So, it has very much extended from just managing trucking and other siloed activities for your company to the entire end-to-end supply chain. That is a huge change.
Absolutely. Do you see more compromise as a whole from all the different moving parts because everyone’s goal is now focused on making the entire supply chain work efficiently?
On the one hand, I think there is. Many people are doing everything they can to get the whole supply chain balanced as well as possible and have a truly good end-to-end supply chain operating.
But the reality is it is a constant battle, and you have to stay on top of it. Company-to-company relationships change. You know, you have the right management working together and everything is working great between companies, but then management changes, people change. All of a sudden, the supplier is really interested in getting their numbers right, so that they don’t care about you anymore. Or it could be the other way around. It is constantly changing, and you have to stay on top of it and make sure that whatever is good stays that way and whatever is weak you try to make it better.
What advice would you give to someone who is starting out in supply chain?
It is a great field. It is a big field, so there are any number of things that you can do that falls under supply chain. The fact is, for many companies, their entire business is about supply chain. If you look at retail, retail is a supply chain business. What they do is they buy from suppliers. They move product. They warehouse, inventory, and deliver to stores or customers. They are the middleman between the supplier and the end customer, and that is all supply chain. If you want to go into retail, you are going into the supply chain business.
Or if you are a distributor. I worked for a huge distributor, Sysco Corporation. They are a supply chain company because it is the same story, they buy, warehouse, transport, and deliver. Manufacturers have the additional responsibility of making products. But like in the other industries, they have the critical responsibility of effectively synchronizing and managing the inbound and outbound supply chain.
Many supply chain jobs are operational, execution jobs. There are also many operations planning jobs. And, it may surprise some to hear that many supply chain professionals are information technology professionals and analytics professionals. It can be a complex field where IT and analytics are critical for a company to be in the game and be successful.
So, understanding or studying supply chain is a very good thing. Traditional business education is fine, but if you are a supply chain major you are immersed in the idea that many business activities are interrelated and interdependent and you don’t want to suboptimize. It is a good area to get well educated in.
You mentioned Sysco. I know you helped the company revamp their inbound transportation operations. What advice would you give to professionals who are looking to lead major change initiatives, supply chain initiatives, within their organizations?
Yes. I was involved in a significant transformation initiative at Sysco. One thing is that it is very difficult—not impossible but difficult—for insiders to transform their own business. In my case, I was from outside the company. I did not have 20 years with Sysco before I was given the responsibility to do this transformation. I didn’t know all the people all around the country at Sysco doing the work that we were about to transform, inbound transportation. We centralized a function that had been managed at 100 locations. It is much easier for somebody coming from the outside who doesn’t have the history. I didn’t have a deep understanding of everything that they were doing and why. If you haven’t lived the history, it’s easier to take a step back and try to make objective decisions. If you know too much, you get all tangled up with that. It is helpful to have someone from the outside. But if you are an insider, I think it is important to recognize the potential problems and understand that transformation is not about consensus.
It makes sense because you don’t have all of the baggage per se to weigh you down. You are just looking at the problem objectively.
The other piece of this is that someone at the very top—the CEO or the chief operating officer—has to absolutely be an advocate and 100% supportive. If you bring in an outsider to do something big and you only give them halfway support, that person is absolutely doomed to fail. The outsider would be gone.
The senior executives have to buy into what it is that is going to have to happen. That is key. In my case, the chief operating officer was a strong advocate (not that he didn’t provide strong guidance when I needed it). He was a strong supporter and gave me cover when that was needed. If you are making a big change, you are affecting a lot of people. Necessarily, some people are not going to be happy about it, and there will be complaints, some fair, some unfair. You need someone at the top who will only listen to a point and then shut them down.
Residents and businesses along the Florida panhandle today are keeping a close eye on Tropical Storm Helene, which is forecasted to strengthen into a major hurricane by the time it strikes the northeast Gulf Coast on Thursday.
Hurricane and storm surge watches are already in effect for that area, which could see heavy rain and flash flooding across portions of Florida, the Southeast U.S., Southern Appalachians, and the Tennessee Valley, according to predictions from the National Hurricane Center.
The storm would come a month after Hurricane Debby delivered drenching rainfall for days over Florida in August and after Hurricane Beryl hit Houston in July, knocking out power across the region.
As Helene continues to gather strength from the warm waters of the Gulf of Mexico, experts are warning that the storm’s impacts could include the Port of New Orleans, agricultural operations throughout the Southeast, and additional citrus and fruit farming business in Florida, according to a report from Everstream Analytics’ chief meteorologist Jon Davis.
From a supply chain perspective, additional disruptions could include rail and road transportation stoppages, closures of interstate highways I-10 and I-75, widespread power outages, and shutdowns of offshore energy operations in the eastern portion of the Gulf of Mexico, Davis said.
As the third potential hurricane to hit the area within as many months, the arrival of Helene shows that extreme weather events aren’t just anomalies, but rather they’re the new normal for shipping companies and port authorities, according to Frank Kenney, Director of Industry Strategy at the technology consulting firm Cleo.
To cope with that constant battering, businesses need to adopt a new mindset, he said. “The only way to keep supply chains running smoothly is to build resilience into every aspect of operations. This starts with diversifying logistics strategies. If a shipper is dependent on a single route or port, they’re setting themself up for trouble. Instead, it’s crucial to have multiple backup routes and options ready to deploy when the unexpected happens,” Kenney said.
Following that strategy, inland ports such as Savannah and Macon, Georgia, will likely gain importance in coming years since their locations offer proximity to ocean ports while also providing access to major highways and some protection from coastal flooding. “In short, the storm isn’t going away, but by embracing diversification, leveraging technology, and ensuring supply chain visibility, U.S. ports and shipping companies can stay ahead of the curve. The companies that prepare for these challenges now will be the ones that continue to thrive, no matter how extreme weather events rock the boat," Kenney said.
Container imports at U.S. ports are seeing another busy month as retailers and manufacturers hustle to get their orders into the country ahead of a potential labor strike that could stop operations at East Coast and Gulf Coast ports as soon as October 1.
Less than two weeks from now, the existing contract between the International Longshoremen’s Association (ILA) and the United States Maritime Alliance covering East and Gulf Coast ports is set to expire. With negotiations hung up on issues like wages and automation, the ILA has threatened to put its 85,000 members on strike if a new contract is not reached by then, prompting business groups like the National Retail Federation (NRF) to call for both sides to reach an agreement.
But until such an agreement is reached, importers are playing it safe and accelerating their plans. “Import levels are being impacted by concerns about the potential East and Gulf Coast port strike,” Hackett Associates Founder Ben Hackett said in a release. “This has caused some cargo owners to bring forward shipments, bumping up June-through-September imports. In addition, some importers are weighing the decision to bring forward some goods, particularly from China, that could be impacted by rising tariffs following the election.”
The stakes are high, since a potential strike would come at a sensitive time when businesses are already facing other global supply chain disruptions, according to FourKites’ Mike DeAngelis, senior director of international solutions. “We're facing a perfect storm — with the Red Sea disruptions preventing normal access to the Suez Canal and the Panama Canal’s still-reduced capacity, an ILA strike would effectively choke off major arteries of global trade,” DeAngelis said in a statement.
Although West Coast and Canadian ports would see a surge in traffic if the strike occurs, they cannot absorb all the volume from the East and Gulf Coast ports. And the influx of freight there could cause weeks, if not months-long backlogs, even after the strikes end, reshaping shipping patterns well into 2025, DeAngelis said.
With an eye on those consequences, importers are also looking at more creative contingency plans, such as turning to air freight, west coast ports, or intermodal combinations of rail and truck modes, according to less than truckload (LTL) carrier Averitt Express.
“While some importers and exporters have already rerouted shipments to West Coast ports or delayed shipping altogether, there are still significant volumes of cargo en route to the East and Gulf Coast ports that cannot be rerouted. Unfortunately, once cargo is on a vessel, it becomes virtually impossible to change its destination, leaving shippers with limited options for those shipments,” Averitt said in a release.
However, one silver lining for coping with a potential strike is that prevailing global supply chain turbulence has already prompted many U.S. companies to stock up for bad weather, said Christian Roeloffs, co-founder and CEO of Container xChange.
"While the threat of strikes looms large, it’s important to note that U.S. inventories are currently strong due to the pulling forward of orders earlier this year to avoid existing disruptions. This stockpile will act as an essential buffer, mitigating the risk of container rates spiking dramatically due to the strikes,” Roeloffs said.
In addition, forecasts for a fairly modest winter peak shopping season could take the edge off the impact of a strike. “With no significant signs of peak season demand strengthening, these strikes might not have as intense an impact as historically seen. However, the overall impact will largely depend on the duration of the strikes, with prolonged disruptions having the potential to intensify the implications for supply chains, leading to more pronounced bottlenecks and greater challenges in container availability, " he said.
A coalition of freight transport and cargo handling organizations is calling on countries to honor their existing resolutions to report the results of national container inspection programs, and for the International Maritime Organization (IMO) to publish those results.
Those two steps would help improve safety in the carriage of goods by sea, according to the Cargo Integrity Group (CIG), which is a is a partnership of industry associations seeking to raise awareness and greater uptake of the IMO/ILO/UNECE Code of Practice for Packing of Cargo Transport Units (2014) – often referred to as CTU Code.
According to the Cargo Integrity Group, member governments of the IMO adopted resolutions more than 20 years ago agreeing to conduct routine inspections of freight containers and the cargoes packed in them. But less than 5% of 167 national administrations covered by the agreement are regularly submitting the results of their inspections to IMO in publicly available form.
The low numbers of reports means that insufficient data is available for IMO or industry to draw reliable conclusions, fundamentally undermining their efforts to improve the safety and sustainability of shipments by sea, CIG said.
Meanwhile, the dangers posed by poorly packed, mis-handled, or mis-declared containerized shipments has been demonstrated again recently in a series of fires and explosions aboard container ships. Whilst the precise circumstances of those incidents remain under investigation, the Cargo Integrity Group says it is concerned that measures already in place to help identify possible weaknesses are not being fully implemented and that opportunities for improving compliance standards are being missed.
By the numbers, overall retail sales in August were up 0.1% seasonally adjusted month over month and up 2.1% unadjusted year over year. That compared with increases of 1.1% month over month and 2.9% year over year in July.
August’s core retail sales as defined by NRF — based on the Census data but excluding automobile dealers, gasoline stations and restaurants — were up 0.3% seasonally adjusted month over month and up 3.3% unadjusted year over year. Core retail sales were up 3.4% year over year for the first eight months of the year, in line with NRF’s forecast for 2024 retail sales to grow between 2.5% and 3.5% over 2023.
“These numbers show the continued resiliency of the American consumer,” NRF Chief Economist Jack Kleinhenz said in a release. “While sales growth decelerated from last month’s pace, there is little hint of consumer spending unraveling. Households have the underpinnings to spend as recent wage gains have outpaced inflation even though payroll growth saw a slowdown in July and August. Easing inflation is providing added spending capacity to cost-weary shoppers and the interest rate cuts expected to come from the Fed should help create a more positive environment for consumers in the future.”
The U.S., U.K., and Australia will strengthen supply chain resiliency by sharing data and taking joint actions under the terms of a pact signed last week, the three nations said.
The agreement creates a “Supply Chain Resilience Cooperation Group” designed to build resilience in priority supply chains and to enhance the members’ mutual ability to identify and address risks, threats, and disruptions, according to the U.K.’s Department for Business and Trade.
One of the top priorities for the new group is developing an early warning pilot focused on the telecommunications supply chain, which is essential for the three countries’ global, digitized economies, they said. By identifying and monitoring disruption risks to the telecommunications supply chain, this pilot will enhance all three countries’ knowledge of relevant vulnerabilities, criticality, and residual risks. It will also develop procedures for sharing this information and responding cooperatively to disruptions.
According to the U.S. Department of Homeland Security (DHS), the group chose that sector because telecommunications infrastructure is vital to the distribution of public safety information, emergency services, and the day to day lives of many citizens. For example, undersea fiberoptic cables carry over 95% of transoceanic data traffic without which smartphones, financial networks, and communications systems would cease to function reliably.
“The resilience of our critical supply chains is a homeland security and economic security imperative,” Secretary of Homeland Security Alejandro N. Mayorkas said in a release. “Collaboration with international partners allows us to anticipate and mitigate disruptions before they occur. Our new U.S.-U.K.-Australia Supply Chain Resilience Cooperation Group will help ensure that our communities continue to have the essential goods and services they need, when they need them.”