Gary Frantz is a contributing editor for CSCMP's Supply Chain Quarterly and a veteran communications executive with more than 30 years of experience in the transportation and logistics industries. He's served as communications director and strategic media relations counselor for companies including XPO Logistics, Con-way, Menlo Logistics, GT Nexus, Circle International Group, and Consolidated Freightways. Gary is currently principal of GNF Communications LLC, a consultancy providing freelance writing, editorial and media strategy services. He's a proud graduate of the Journalism program at California State University–Chico.
Marty Freeman, president and chief executive officer of less-than-truckload (LTL) carrier Old Dominion Freight Line (ODFL), recalls that at this time last year he felt somewhat optimistic. He remembers telling his team and customers that by mid-2023, he expected the freight and logistics markets would be in the midst of a rebound.
“Well, I guess you can say I was disappointed that [scenario] never materialized,” he shared in a recent interview. Persistent inflation, the impact of some 11 interest rate hikes on the cost of capital and subsequent business investment, declining imports, and a massive inventory overhang from pre-pandemic ordering all conspired to flip that expectation on its head as 2023 wheezed to a close.
Do things look brighter for 2024? “We’re not hearing any doom and gloom, but no one is sticking their neck out and saying [the market] will grow 5 to 6% in the coming year,” Freeman said.
Some industry experts do bravely claim to be “cautiously optimistic” about the coming year. Evan Armstrong, chief executive officer of consulting firm Armstrong & Associates, believes “the freight recession has hit bottom, and now we are coming out of it.” He expects to see the traditional soft first quarter in the freight market and a pattern of single-digit growth from the second quarter on.
This optimism, however, is at best tempered. The expectations among shippers, carriers, and logistics service providers is for a new year saddled with many of the same challenges and issues they faced in 2023. Geopolitical conflicts, slower economic growth, bottom-dwelling rates, too many trucks chasing too little freight, and flattening demand for warehouse space are expected to keep the pressure on the market. That likely will drive more carriers, brokers, and logistics service providers to scale back, if not exit the market completely.
Not your typical cycle
In the trucking market, the uncertainty around the future ties back to the unusual conditions of the past four years. “In typical market cycles in the past, 5 to 10% more capacity would enter the market in the upcycle, and that much would leave in the downturn,” pointed out Mac Pinkerton, president of North American surface transportation for C.H. Robinson, one of the nation’s largest freight brokers and logistics service providers. “The influx of new carriers at the start of this upcycle was considerably higher … a record, more than 100,000 carriers in one year [during the pandemic]. There was no precedent for how much or how quickly capacity would contract once the market turned.”
Pinkerton explained as well that “rates have been at the bottom of the market, bouncing along at the cost of operating a truck for 18 months. That defies all past experience.” Typically, when a market bottoms out, within a few months capacity tightens and rates rise. “Not in 2023,” he said. Capacity is slowly contracting, but since carriers made record profits during the pandemic and were able to pay down debt and build cash reserves, “more carriers have been able to weather the downturn longer than usual,” he noted. “They can run loads at current depressed rates because they lowered their operating expenses or are drawing on cash reserves” to stay in business while they wait for the upturn.
These markets conditions could be beneficial to shippers looking to negotiate contracts, according to Armstrong. “This is a good time for shippers to run an RFP [request for proposal] event, lock in the more normalized rates on transportation, and make sure you have good agreements—and good relationships—with your core carriers into the next two to three years,” he advises.
As for the LTL market, ODFL’s Freeman believes it is relatively stable following the closure of Yellow and the redistribution of its shipments to other carriers, although he noted that some of the freight has yet to find a permanent home. He also shared the results of a recent poll of customers that found that their expectations, while muted, were for flat to modest LTL growth in 2024.
One silver lining to the down market is the driver market, where turnover is down, and drivers are available. “Now is the time to recruit drivers, before the market turns up again,” said Steve Sensing, president of supply chain and dedicated transportation solutions for Ryder.
Advantage: Ocean shippers
The same cyclical pattern is showing up in the ocean container freight market—and presenting shippers with the same opportunities as in trucking to fine-tune their capacity needs and rates, noted Mike Bozza, deputy director for ports at the Port Authority of New York and New Jersey.
“As we look back at the tremendous volumes we saw in 2021 and 2022, that was a huge frontloading of cargo that we are still dealing with,” he said. “Inventory levels remain high, and restocking [has been lower] than anticipated. It’s been a surprise for us how long it’s taken for the inventory overstocking to right itself.” He expects the soft market conditions to extend well into 2024.
As a result, import container volumes are down, and ship operators have been parking vessels, eliminating some schedules, and “slow steaming” others in a bid to cut expenses. “Shippers have had to adjust,” Bozza said. “If your schedule is canceled and your cargo is time-sensitive and misses a sailing, you really have to be on top of that.”
As if to illustrate the woes befalling ocean freight, Maersk, the world’s largest containership operator, announced in its third-quarter earnings report that it was laying off some 10,000 workers this year in response to a freefall in shipping volumes and rates that cut its revenues in 2023’s third quarter almost in half compared with the same period last year.
The layoffs will take the company’s global workforce to under 100,000 people. “Our industry is facing a new normal with subdued demand, prices back in line with historical levels, and inflationary pressures on our cost base,” Maersk CEO Vincent Clerc said in a statement.
3PLs: Opportunities ahead
Last year was not an easy one for third-party logistics providers (3PLs). According to Armstrong, revenues dropped from $405.5 billion in 2022 to an estimated $308.2 billion in 2023. “After 2021 and 2022, it was pretty obvious that we would not have a comparable growth year,” he noted. “Seeing the 24% decline in 3PL revenues was not a surprise.”
For 2024, Armstrong expects to see a return to growth with revenues for the U.S. 3PL sector increasing by as much as 5%, to $321.0 billion. That compares to pre-pandemic 3PL market revenues of $212.8 billion in 2019.
Ryder’s Sensing, however, expects many 3PL customers to remain cautious. Going into 2024, many manufacturers and consumer packaged goods companies, fresh off the challenges of 2022 and 2023, remain conservative and risk averse, which is “delaying some decisions on their capacity and service needs for 2024,” Sensing said. Warehouse lease rates are no longer seeing the all-time-high year-over-year increases of the past few years, he noted.
In this environment, 3PLs will benefit from a tight focus on fundamentals, as many of them will enter 2024 with their warehouses still relatively full. “[2024 is about] how to be utilizing and optimizing the space, managing costs, and making sure you have fair agreements that work for both parties,” said Armstrong.
At the same time, some 3PLs providers are looking to expand or adapt their services to take advantage of emerging industry trends. For example, government funding and incentives have generated a lot of enthusiasm and investment around electrification and other environmental sustainability initiatives, according to Rock Magnan, president of Silicon Valley-based 3PL RK Logistics Group. He believes there is an opportunity for 3PLs to pivot and build on existing traditional services by introducing new capabilities and resources designed to support the growth of these new green industries.
“Whether it’s finished lithium-ion batteries, their raw materials, or used batteries coming back for recycling, there is a huge market emerging for logistics services to support these developments,” he said. “But to do so takes thoughtful strategy, agility, and flexibility in how you prepare your business to service these needs, many of which are unique and require specialized capabilities, facility design and operations, permitting, and trained personnel.”
Another trend is efforts by companies to diversify their supply networks, with a goal of shortening supply chains, reducing risk, and increasing resilience. Bearing out that trend is U.S. Department of Commerce data showing that for the first six months of this year, Mexico surpassed China as the U.S.’s biggest trading partner, with imports to the U.S. totaling $239 billion. By contrast, China generated $219 billion in imports.
Sensing, for one, has witnessed this shift among some of Ryder’s customers. He believes that as shippers evolve and restructure their supply chains through nearshoring and other strategies, 3PLs must also pivot and both invest in new services and strengthen their core business offerings.
Digital freight tech hits a bumpy road
The past year has also been a rough one for digital freight brokers. Digital brokers often say that technology is their core competitive advantage and pitch themselves as disintermediating traditional brokers. While they still mainly sell freight capacity first, they do it in a way that enables a more automated transaction for both the shipper and the carrier.
Their innovative model did not, however, protect them from the freight recession. Digital forwarder Flexport in October announced a major restructuring, laying off 600 employees, rescinding dozens of job offers, and subleasing some of its office space in a bid to cut costs. Venture capital darling Convoy, which provided digital freight-booking services and which counted Amazon founder Jeff Bezos among its investors, shut its doors in October, citing the “massive freight recession” and laying off 500 employees in the process.
“The pure digital freight brokers were not immune to freight market cycles.” said Bart De Muynck, principal at Bart De Muynck LLC, who has tracked the freight tech industry for years. “When freight goes down, their revenues go down like everyone else’s. Yet due to the cost [and debt servicing of] huge investments in their tech platform and the growth-at-any-cost mentality, they hit the wall.”
Additionally, because they bill themselves as tech companies (versus freight forwarders), they were hiring employees at salaries that were two and three times the going rate, he said.
De Muynck expects to see more freight-related tech firms close down in 2024. “I don’t see how any of them will survive,” De Muynck said. “There is not a single venture capital or private equity firm that is going to put more money into a digital freight broker now. Not in this market.”
He expects a similar shakeout among the smaller freight brokerage firms that got in when rates were high and capacity tight. Like the digital brokers, many of these new entrants are now struggling.
The upside, De Muynck said, is that the rise of digital brokers forced traditional brokers to look harder than they ever had before at both customer-facing technology and back-office systems. “That enabled them to improve service and cut costs, while still maintaining the ‘tribal knowledge’ and market relationships that historically have been a broker’s ace in the hole,” he explained.
Relationships will be key for survival in all logistics sectors as companies attempt to navigate a weak freight market recovery and unpack what the previous few years mean. As Sensing put it, “I think we are still learning [from the lessons of 2023.]”
Editor’s Note: A longer version of this article appeared in the December 2023 issue of Supply Chain Xchange’s sister publication DC Velocity.
While the overall commercial real estate industry is under duress with banks and other lenders seizing control of distressed commercial properties at the highest rate in 10 years, there are signs of recovery in the industrial market. Supply is abating, and demand and rental rates are increasing in most U.S. markets. Leading this rebound is the logistics sector which, by and large, has avoided the worst fallout brought about by high interest rates and economic uncertainties.
On the financing front as interest rates stabilize, investors who have been sitting on mountains of cash are starting to spend their money, and the logistics sector continues to be the favored sector of commercial real estate. By contrast, lending volumes across most other real estate assets, especially the ailing office market, have dropped significantly. Rental rate growth in the warehousing sector has also remained relatively strong, adding to its appeal for investors. While more modest than last year’s 20.6% jump in warehouse rental rates, this year’s increase is projected by BizCosts.com to be 7.9%, translating into a national average asking rate of $10.49 per square foot.
New leases, new construction, and improved financials by several key logistics players are clear signs that the warehousing sector is well in the lead of the industrial real estate comeback. Here are some key logistics players and what they are doing to signal that warehousing’s rebound is well underway.
Amazon is back in the market in a major way and is again buying and leasing warehousing properties after undertaking a pause in expansion over the past 18 months. The e-commerce giant has leased, bought, or announced plans for some 20 million square feet of new warehouse space in the U.S. this year, including deals for two distribution warehouses of 1.0 million square feet each in California’s Inland Empire, where vacancy has been on the rise.
Walmart, now the nation’s largest grocer, is constructing a series of new high-tech warehouses around the country as part of a strategy to grow and make its online grocery business more efficient using robotics. Store pickup of groceries and home delivery drove the company’s 22% e-commerce gains in the U.S. during its latest quarter.
Prologis—the San Francisco-based developer—serves as another indicator that warehouse demand is on the upswing. The world’s largest warehouse operator has increased its financial outlook for the year on the heels of a surge in new leasing activity, including major deals with Home Depot and with Amazon.
Warehousing growth sectors
While demand in general is up for warehouses and distribution centers, there are two notable growth areas: the pharmaceutical industry and retail and office conversions.
The pharmaceutical industry is experiencing a major increase in the approval of cell and gene therapies, which require an entirely new level of control and speed in shipment and storage. Many of these therapies have a shorter lifecycle than traditional pharmaceuticals and require a controlled environment to protect them from temperature fluctuations, humidity, light exposure, and contamination.
Today, about one-third of all pharmaceuticals are transported by air, and that amount is on the upswing. This trend is not going unnoticed by warehouse developers, who are planning new and expanded logistics parks serving the aviation and pharmaceutical sectors. In Southern New Jersey, the Los Angeles-based Industrial Realty Group is breaking ground on a 3.5-million-square-foot logistics park next to the Atlantic City International Airport with great demand expected to come from the hundreds of major pharmaceutical companies operating in New Jersey and Eastern Pennsylvania. Similarly, in North Carolina, the state recently allotted $350 million of taxpayer funds to the NC TransPark in Kinston. This facility is planned to complement the state’s huge $41.8 billion pharmaceutical industry, which relies heavily on climate-controlled warehousing and air transport.
Other high-growth warehousing sectors include retail and corporate campus conversions. In particular, former regional mall sites and outdated suburban office parks are being redeveloped into warehouse facilities, leveraging their good highway access and shovel-readiness in terms of utilities and site preparation.
Corporate campus conversions are being seen in states with transitioning economies. For example, many of the pharmaceutical companies located in Connecticut have migrated to New Jersey or the Carolinas. Their former signature corporate sites—like Bristol Myers Squibb’s campus in Wallingford and Sanofi’s research and development center in Meriden—are now slated for major warehouse conversions.
Geographic shifts
Source: BizCosts.com, 2024
Another key trend affecting the warehousing market is a geographic shift in terms of where companies are looking to locate new facilities.
For example, companies, job creators, and wealth are continuing to exit California at record levels due to the state’s high taxes and difficult regulatory climate—all of which have an especially big impact the warehousing sector. The state’s new $20 minimum wage for fast-food workers is only the latest bill to create challenges for warehousing operators, who are being forced to increase wages and benefits to remain competitive. Regulators fined Amazon nearly $6 million under California’s Warehouse Quotas Law for failing to give written notices to its warehouse workers of any productivity quotas that apply to them, as well as explanations of any discipline they may face in failing to meet them.
California’s difficult business climate along with a significant shift of cargo back to West Coast ports due to disruptions from the Suez Canal and Panama Canal is generating a high level of interest in alternative warehouse locations in the Western United States.
A 2024 Boyd Co. site selection report identified a series of top warehouse sites in 11 Western states. Selected locations are smaller market cities on or proximate to major interstate highways, which have attractive industrial sites and a precedent for successful warehouse operations. Annual operating costs for these 20 Western cities are ranked in the Figure 1 and range from a high of $15.6 million in Otay Mesa, California, near San Diego, to a low of $12.3 million in Minden, Nevada. Minden is a popular landing spot near Lake Tahoe for companies leaving California’s costly Bay Area that has prime, shovel-ready warehouse sites.
Another geographic shift involves responding to the rise in nearshoring, as companies from around the globe move their operations closer to the U.S. to minimize extended supply chain risks. Mexico has become the top destination for nearshoring, and, for the first time in more than 20 years, has passed China as the leading importer of goods into the United States. Nuevo León, bordering Central Texas, has become the leading destination in Mexico for nearshoring. The state has attracted some $50 billion during the past year in new manufacturing investment, most near its capital of Monterrey.
The SH 130 Corridor in Central Texas—which links the high-growth Austin and San Antonio markets with Monterrey via superior highway and rail access—houses one of the hottest logistics markets in the country. Texas’ State Highway 130 was built as a high-speed alternative to I-35—one of the most congested interstates in the U.S. and notorious within the logistics community for heavy traffic, frequent accidents, and costly delays. Central Texas counties served by SH 130 are attracting significant new warehouse investment spurred by nearshoring as well as by demand generated by massive new investments by Tesla’s Gigafactory and numerous other new plant startups in the region.
These geographic shifts and developing growth markets are indicative of the dynamic and constantly evolving nature of the warehousing market. The sector’s strategic responses to nearshoring, regulatory pressures, and economic uncertainties are setting the stage for continued growth and transformation. Investors and industry stakeholders alike would be wise to keep a close eye on the market.
These "real-time businesses," according to Weill, use trusted, real-time data to enable people and systems to make real-time decisions. By adopting that strategy, these companies gain three major capabilities:
Increased business agility without needing a change management program to implement it;
Seamless digital customer journeys via self-service, automated, or assisted multiproduct, multichannel experiences; and
Thoughtful employee experiences enabled by technology empowered teams.
The benefits of this real-time focus are significant, according to Weill. In a study with Insight Partners, he found that those companies that were best-in-class at implementing automated processes and real-time decision-making had more than 50% higher revenue growth and net margins than their peers.
Nor is adopting a real-time data stance restricted to just digital or tech-native businesses. Rather, Weill said that it can produce successful results for any companies that can apply the approach better than their immediate competitors.
Weill's remarks came today during a session titled “Becoming a Real-Time Business: Unlocking the Transformative Power of Digital, Data, and AI" at at the “IFS Unleashed” show in Orlando, Florida.
For example, millions of residents and workers in the Tampa region have now left their homes and jobs, heeding increasingly dire evacuation warnings from state officials. They’re fleeing the estimated 10 to 20 feet of storm surge that is forecast to swamp the area, due to Hurricane Milton’s status as the strongest hurricane in the Gulf since Rita in 2005, the fifth-strongest Atlantic hurricane based on pressure, and the sixth-strongest Atlantic hurricane based on its peak winds, according to market data provider Industrial Info Resources.
Between that mass migration and the storm’s effect on buildings and infrastructure, supply chain impacts could hit the energy logistics and agriculture sectors particularly hard, according to a report from Everstream Analytics.
The Tampa Bay metro area is the most vulnerable area, with the potential for storm surge to halt port operations, roads, rails, air travel, and business operations – possibly for an extended period of time. In contrast to those “severe to potentially catastrophic” effects, key supply chain hubs outside of the core zone of impact—including the Miami metro area along with Jacksonville, FL and Savannah, GA—could also be impacted but to a more moderate level, such as slowdowns in port operations and air cargo, Everstream Analytics’ Chief Meteorologist Jon Davis said in a report.
Although it was recently downgraded from a Category 5 to Category 4 storm, Milton is anticipated to have major disruptions for transportation, in large part because it will strike an “already fragile supply chain environment” that is still reeling from the fury of Hurricane Helene less than two weeks ago and the ILA port strike that ended just five days ago and crippled ports along the East and Gulf Coasts, a report from Project44 said.
The storm will also affect supply chain operations at sea, since approximately 74 container vessels are located near the storm and may experience delays as they await safe entry into major ports. Vessels already at the ports may face delays departing as they wait for storm conditions to clear, Project44 said.
On land, Florida will likely also face impacts in the Last Mile delivery industry as roads become difficult to navigate and workers evacuate for safety.
Likewise, freight rail networks are also shifting engines, cars, and shipments out of the path of the storm as the industry continues “adapting to a world shaped by climate change,” the Association of American Railroads (AAR) said. Before floods arrive, railroads may relocate locomotives, elevate track infrastructure, and remove sensitive electronic equipment such as sensors, signals and switches. However, forceful water can move a bridge from its support beams or destabilize it by unearthing the supporting soil, so in certain conditions, railroads may park rail cars full of heavy materials — like rocks and ballast — on a bridge before a flood to weigh it down, AAR said.
Imports at the nation’s major container ports should continue at elevated levels this month despite the strike, the groups said in their Global Port Tracker report.
To be sure, the strike wasn’t without impacts. NRF found that retailers who brought in cargo early or shifted delivery to the West Coast face added warehousing and transportation costs. But the overall effect of the three-day work stoppage on national economic trends will be fairly muted.
“It was a huge relief for retailers, their customers and the nation’s economy that the strike was short lived,” NRF Vice President for Supply Chain and Customs Policy Jonathan Gold said in a release. “It will take the affected ports a couple of weeks to recover, but we can rest assured that all ports across the country will be working hard to meet demand, and no impact on the holiday shopping season is expected.”
Looking at next steps, NRF said the focus now is on bringing the International Longshoremen’s Association (ILA)—the union representing some 45,000 workers—and the United States Maritime Alliance Ltd. (USMX) back to the bargaining table. “The priority now is for both parties to negotiate in good faith and reach a long-term contract before the short-term extension ends in mid-January. We don’t want to face a disruption like this all over again,” Gold said.
By the numbers, the report forecasts that U.S. ports covered by Global Port Tracker will handle 2.12 million twenty-foot equivalent units (TEU) for October, which would be an increase of 3.1% year over year. That is slightly higher than the 2.08 million TEU forecast for October a month ago, and the strike did not appear to affect national totals.
In comparison, the August number was 2.34 million TEU, up 19.3% year over year. The September forecast 2.29 million TEU, up 12.9% year over year, November is forecast at 1.91 million TEU, up 0.9% year over year, and December at 1.88 million TEU, up 0.2%. For the year, that would bring 2024 to 24.9 million TEU, up 12.1% from 2023. The import numbers come as NRF is forecasting that 2024 retail sales – excluding automobile dealers, gasoline stations and restaurants to focus on core retail – will grow between 2.5% and 3.5% over 2023.
Global Port Tracker, which is produced for NRF by Hackett Associates, provides historical data and forecasts for the U.S. ports of Los Angeles/Long Beach, Oakland, Seattle and Tacoma on the West Coast; New York/New Jersey, Port of Virginia, Charleston, Savannah, Port Everglades, Miami and Jacksonville on the East Coast, and Houston on the Gulf Coast.
The North American robotics market saw a decline in both units ordered (down 7.9% to 15,705 units) and revenue (down 6.8% to $982.83 million) during the first half of 2024 compared to the same period in 2023, as North American manufacturers faced ongoing economic headwinds, according to a report from the Association for Advancing Automation (A3).
“Rising inflation and borrowing costs have dampened spending on robotics, with many companies opting to delay major investments,” said Jeff Burnstein, president, A3. “Despite these challenges, the push for operational efficiency and workforce augmentation continues to drive demand for robotics in industries such as food and consumer goods and life sciences, among others. As companies navigate labor shortages and increased production costs, the role of automation is becoming ever more critical in maintaining global competitiveness.”
The downward trend was led by weakness in automotive manufacturing, which traditionally leads the charge in buying robots. In the first half of 2024, automotive OEMs ordered 4,159 units (up 14.4%) but generated revenue of $259.96 million (down 12.0%). The Automotive Components sector was even worse, orders 3,574 units (down 38.8%) for $191.93 million in revenue (down 27.3%). Declines also happened in the Semiconductor & Electronics/Photonics sector and the Plastics & Rubber sector.
On the positive side, Food & Consumer Goods companies ordered 1,173 units (up 85.6%) for $62.84 million in revenue (up 56.2%). This growth reflects the increasing reliance on robotics for efficiency in food processing and packaging as companies seek to address labor shortages and rising costs, A3 said. And the Life Sciences industry ordered 1,007 units (up 47.9%) for revenue of $47.29 million (up 86.7%) as it continued its reliance on robotics for efficiency and precision.